Learn pillar • How to measure your paint booth filter
How to measure your paint booth filter
Almost nobody who calls about filters knows their booth's manufacturer, and that's fine. Filters are bought by size, not by brand. WERCS field techs have sized filters in shops across all 50 states with nothing but a tape measure and the rule below. This page is that same process, written down so you can do it in two minutes.
Quick answer
Measure the filter frame opening, not the old filter, with a tape measure: width, height, and depth if the frame holds a panel. For loose exhaust pad media, add 4 inches to each face dimension so the pad wedges into the frame and seals against bypass. Match the resulting number on our shop-by-size pages, or send it with a quote and we confirm fit against our brand paperwork.
What this means for filter selection
Measure the frame, not the old filter. Old media shrinks, swells, and gets trimmed on site, so it lies about its own size. The steel opening the filter sits in is the truth. Measure the inside of the frame: width, then height, then depth if it's a panel holder with a channel.
The 4 inch rule for exhaust pads. Loose fiberglass and polyester exhaust media should be bigger than the opening. Take your frame measurement and add 4 inches to each face dimension. A 20 by 20 opening wants a 24 by 24 pad. The overhang wedges into the frame, holds the pad in place under airflow, and seals the edges so paint-loaded air can't slip past. An exact-size pad in an exhaust frame leaves gaps at the edges, and bypass is how overspray ends up in your fan and stack.
Panels and pleated filters are exact-size. Rigid frames (intake panels, AMU pre-filters, pocket bags, ceiling grid panels) are the opposite: they're built to the nominal frame size, so a 20 by 20 by 2 slot takes a 20 by 20 by 2 panel. Measure the frame channel and order the nominal size.
Rolls: width is what matters. Ceiling and intake roll media is cut to length on site. Measure the width of the plenum or wall section; common roll widths are 30, 36, and 48 inches.
What to do with the number. Take your measurement to the shop-by-size pages and pick the bucket that matches. If you have a part number instead of a tape measure, run it through the cross-reference lookup. If neither turns up your filter, send the number through a quote and we cross-check it against the brand and size paperwork WERCS keeps from two decades of service calls. That paperwork is how we confirm oddball fitments the catalogs miss.
How to measure your paint booth filter FAQs
Do I measure the old filter or the frame?
The frame. Used media changes shape and is often the wrong size to begin with, especially if the last person guessed. The steel opening doesn't move.
Why add 4 inches to an exhaust pad?
Loose pad media seals by compression. The extra material wedges against the frame edges so airflow can't bypass around the pad. Exact-size pads leave edge gaps, and edge gaps put overspray in your exhaust fan.
My measurement doesn't match any standard size. Now what?
Send it through the quote form with a photo of the frame if you can get one. Cut-to-size media and custom panels cover most non-standard openings, and WERCS's fitment records cover most of the rest.
Does the 4 inch rule apply to intake panels too?
No. Rigid-frame filters (intake panels, pleated pre-filters, pocket bags, ceiling panels) are sized to the nominal opening. The rule is only for loose exhaust pad media that seals by compression.
Sources
Primary references cited on this page.
- EPA 40 CFR Part 63 Subpart HHHHHH (NESHAP 6H)https://www.epa.gov/stationary-sources-air-pollution/national-emissions-standards-paint-stripping-and-miscellaneous
- OSHA 29 CFR 1910.94(c), Ventilation: spray finishing operationshttps://www.osha.gov/laws-regs/regulations/standardnumber/1910/1910.94
- NFPA 33, Standard for Spray Application Using Flammable or Combustible Materialshttps://www.nfpa.org/codes-and-standards/nfpa-33-standard-development/33
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